PROGRESS REPORT 

July 27, 2000

 

            Accomplishments / Status

 

Summary:  Overall, 26% of the work from the Restart Review to delivery has been completed. The primary focus of this reporting period has been 1) solid modeling design and deflection analysis of the Post-Slit, Pre-Slit, and OIWFS Optical Benches, 2) risk reduction testing of the Linear and Rotary drive prototypes, 3) solid modeling of the Slit/Decker mechanisms, 4) solid modeling and detail design of the camera barrels, 5) solid model design of the Filter Wheel mechanism, 6) fabrication of the Environmental Cover mechanism and 7) fabrication of the motor drive assembly.  In addition, the project plan has been updated and work flow revised to better reflect current progress and priorities.

 

Next Milestone: The next major project milestone is the release of the OIWFS optical bench for fabrication in early September 2000.

 

Earned Value:     

 

The following Earned Value information does not reflect the project plan updates and revisions just completed.  These numbers will be revised accordingly in next month’s report.

 

                                BCWS    $ 1,416,698                   SPI        0.56

                                BCWP    $    788,096                   CPI        0.98

                                ACWP    $    806,278

 

Project Management: (34% completed)  The project plan has been revised to reflect changes in the work flow on benches and mechanisms.  The revised plan can be viewed on the GNIRS web site at: http://www.noao.edu/ets/gnirs/ under management and planning.  Also new in the management section is a complete list of milestones and milestone status.  The work flow in the Electronics work package is also undergoing revision, and these changes are due to be posted on August 10th.  The scheduled delivery date of the completed GNIRS instrument has not changed.

 

A quarterly review of the project is scheduled for August 15th.  Materials for this review will be posted on the GNIRS web site on August 11th.

 

Systems Engineering: (92%) The activities in work included 1) structural analysis, 2) linear prototype, 3) rotary prototype, 4) bearing test fixture.   One systems engineer (project scientist) with part time support from a staff support scientist (part of the GNIRS systems team) are assigned to these tasks.

 

The structural analysis is in process and will be complete by early August.  Initial results show insignificant worst-case deflections for the post-slit bench alone.  The solid models of the support members, pre-slit and OIWFS benches and the collimator assembly are in the process of being meshed to the post-slit bench.  The final analysis will include all these elements, and will be completed by mid-August.  The mechanical engineer assigned to the post-slit bench design is doing the structural analysis.

 

The Linear Mechanism Prototype is in cold test.  The Rotary Mechanism Prototype has completed test.  The bearing test prototype is fabrication.

 

Mechanical Design and Fabrication: (14%) Activities include optical bench solid modeling, slit/decker mechanism design, camera design, filter wheel design, environmental cover fabrication, and motor drive assembly fabrication.

 

Wavefront Sensor Bench, Post-Slit Optical Bench and Collimator Mount.  The next task for these major bench assemblies is to finish 3D and 2D designs for fabrication.  This is due to be completed by mid-August.  We plan to have a vendor under contract to fabricate the OIWFS bench by the first week of September, and the other two benches in fabrication by the end of September.  One engineer and one designer are assigned to these tasks, with part time support provided by an optical engineer.

 

The Slit/Decker mechanism assembly 3D design is 80% complete.  This work is being done in conjunction with the Offner Housing and Pre-slit Bench 3D design.  One engineer is assigned full time to this activity.

 

The 3D design of the Short Red and Short Blue Camera Barrels is complete.  The short red camera 2D drafting is complete and waiting check before being sent to fabrication.  The short blue camera 2D drafting is 16% complete and is on hold until the 3D design of the long camera is complete.  The camera drive spindle hub 2D drafting is 20% complete.  Two designers are assigned to the camera design tasks.

 

The 3D solid model design of the Filter Wheel Assembly mechanism is 100% complete.  2D drafting will begin in early August.  One designer is assigned to this task.

 

The fabrication of the Environmental Cover Assembly is 85% complete.  This assembly is on hold while prototype parts are being fabricated.  Work should resume in early August.

 

The Acquisition Mirror mechanism 2D drafting is 7% complete.  This work is on hold until bench design is completed.

 

The Motor Drive Assembly is in fabrication.

 

Electronics Design: (10%) Activities in this work package include 1)electrical and mechanical design and construction of a simulator for use in software testing, 2) dewar and mechanism wiring design definition, 3) array interface wiring definition, 4) cold stationing definition and 5) re-planning of the electronics work flow.  One engineer and one graduate EE student intern are assigned to this work.

 

The construction of the Mechanism Simulator started in June and will complete in August.  This work was held up due to other shop priorities.  Work on defining dewar wiring, ALADDIN array interfacing details, and detailed mechanism wiring is in process.

 

The electronics engineer has been assigned responsibility for all dewar and system wiring details, including routing and interface.  Wire routing and cold stationing were formerly assigned to a mechanical engineer.

 

The electronics work flow re-planning is being done to better reflect tasks in order of priority.  This work package is not on the critical path, but certain elements need to be completed for timely support of software testing.

 

Software Development: (27%) No work has been done on the software this month.  The next step involves software testing using the software test fixture, which will be completed in August.  The Components Controller Software is 56% complete, and the System Software is 6% complete.  One software engineer is assigned to this work, and is being assisted by a second engineer on a part time basis.

 

Procurement: (27%) Major activities in this Work Package included optics work at RMI (50% complete) and monitoring vendor fabrication for the Environmental Cover Assembly.  One parts procurement and management person is assigned to this task.

 

            Problems / Solutions

 

An electronics technician will be needed on GNIRS starting in August.  ETS is currently advertising to fill this position. 

 

            Key Personnel

 

No changes


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