PROGRESS REPORT 

February 24 – March 23, 2001

 

           Accomplishments / Status

 

Summary:  Overall, 57% of the work from the Restart Review to delivery has been completed.  The Mid-Fabrication Review was held on March 7th.   The main focus of this report period has been on the 3D design of the Bulkhead Assembly and its associated components.  All mechanisms except for one camera barrel are either in drafting or fabrication.  The Pre-Slit and Post-Slit benches are in fabrication. Work has started on several fixed assemblies.

 

Next Milestone: The next major project milestone is the completion of the 3D design of the Passive Collimator Compensation Assembly.  This will complete the design of the cold structure.

 

Earned Value:     

 

  February  March
BCWP $1,543,495  $1,694,322
ACWP $1,739,549  $1,839,301
SPI 0.75 0.74
CPI 0.89  0.92
     

 

 

Project Management: (53% complete)

The project plan may be viewed on the GNIRS web site at: http://www.noao.edu/ets/gnirs/ under Management, Planning. Work is being done to prepare for integration later this year.  The August 2002 scheduled delivery date of the GNIRS instrument has not changed.

 

Systems Engineering: (100% of planned work)

The main focus has been support of the Bulkhead Assembly design effort and rotary mechanism flexure testing using bearings impregnated with lubricant.  These tests were successful and the design approach is considered verified.

 

Mechanical Design, Fabrication, Assembly and Test: (49% overall)

The major activity in this work package has been 3D design of the Bulkhead Assembly and its interfacing components, the last camera barrel 3D design, bench fabrication, and starting work on fixed assemblies.  The next major item in design will be the Passive Collimator Compensator Assembly.

 

Mechanisms: (70% complete overall).

                                                                         

MECHANISMS   Feb Mar 3D 2D Fab Assy Test
Camera     69% 77%        
Top Assembly 97% 99%          
Short Red 57% 75% 100% 100% 60%    
Short Blue 51% 52% 100% 100% 8%    
Long Red 72% 79% 100% 78%      
Long Blue 6% 23% 80%        
Hub  88% 90% 100% 100% 83%    
Focus   24% 24% 100% 3%      
Environmental Cover   97% 99% 100% 100% 100% 100%   x
Acquisition Mirror   58% 68% 100% 100% 90%    
Slit/Decker   66% 77%          
Housing   80% 100% 100% 63%    
Decker   99% 100% 100% 100%    
Slit   65% 100% 100% 78%    
Filter Wheel   71% 70% 100% 100% 63%    
Grating Turret   42% 51% 100% 50% 10%    
Prism Turret   48% 47% 100% 100% 73%    
Motor Drives   90% 90% 100% 100% 100% 71%  

 

Benches: (59% complete overall).

     

BENCHES   Feb Mar 3D 2D Fab
The Post-Slit   56% 65% 100% 100% 40%/60%
LC Fold Housing   32% 61% 100% 100% 15%
Top Camera Cover     55% 100% 100% 30%
Bottom Camera Cover     67% 100% 100% 50%
OIWFS Bench   67% 67% 100% 100% 100%
OIWFS Field Lens Tube   100% 100% 100% 100% 100%
Collimator     29%      
Housing   41% 100% 100% 10%
Passive Comp 22% 26% 50%    
Pre-Slit bench   44% 62%      
POM 58% 75% 100% 100% 65%
Offner 35% 53% 100% 100% 100%/35%

 Fixed Assemblies: (19% complete overall).

 

FIXED ASSEMBLIES   Feb Mar 3D 2D Fab Assy
Entrance Window   96% 100% 100% 100% 100% 100%
Detector Mount   48% 49% 100% 10%    
Cryo Cooler     9% 40%      
LN2 Pre-Cool   4% 4% 20%      
Optical Bench Gimbal Mount   53% 53% 100% 100%    
Bulkhead   11% 24% 75%      
Front Rad Shield     5% 25%      
Front Dewar Shell   26% 34% 88%      
Rear Dewar Shell   6% 8% 35%      
Vertical Inst Frame   5% 6% 50%      
Horizontal Inst Frame   1% 1% 25%      
Dewar Mount Truss   12% 12% 90%      
Thermal Enclosure Mount   2% 7% 35%      
Handling Fixtures     25% 100% 100% 10%  

 

Electronics: (70% complete overall)

The design work is essentially complete and the main activity is fabrication.   All electronics parts are either in house or on order. 

  

 

ELECTRONICS   Feb Mar Des   Fab Notes
Component Controller TE   51% 68%      
VME Crate 92% 100% 100% 100% in SW testing
Motor Drive/Cryo Cooler Crate 62% 94% 100% 100% testing in process
Internal Cabling and Connectors 12% 16% 100% 100% mech assy & wiring left
Ancillary Cage Crate 26% 26% 95%    
IFA Electronics Box int schem 100% 100% 100%   waiting for IFA
External Cabling (Dewar to TE)   23% 23% 100%    
The Dewar Warm-up Controller   37% 37% 100%    
Dewar Electronics     71%      
Dewar Cold Station PCB’s 60% 60% 100% 50% boards being stuffed
Dewar Internal Conn/Cabling   72% 100%   schematics are complete
Documentation     50%      

 

 

Software Development: (62% complete overall).

The actual electronics VME crate is being used to test motor drive and mechanism status and position sensing code.  Epics software is far ahead of schedule.

 

  

SOFTWARE   Feb Mar Notes
Components Controller Software 67% 91% motor control temperature monitoring tested
Lab Support Software   6% 6% may not need this 
Epics Software   60% 69% ahead of schedule 

       

  

Procurement: (57% complete overall).

The Major activities in this Work Package included quotes for the prisms and monitoring vendor mechanical fabrication.   The clean room tent has been ordered.                                                                     

 

PROCUREMENT   Feb Mar Notes
Optics procurement     67%  
RMI optics 100%   all lenses received
Flat Mirrors   10%  
Pupil Viewer 100%   lenses received.
Janos four BaF2 lenses 8% 50% on schedule
Grating replicas   23% 17% through fab
Prisms   13% order placed, in fabrication
Wollaston Prisms     Bids in process.

 

             Problems / Solutions

 A drafter familiar with Solidworks is needed to do 2D design.  Resumes are being reviewed.  2D design is on the critical path on the project.

            Key Personnel

 

One instrument maker, Ron Harris, has joined the project.

 

 

   

 


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