
PROGRESS REPORT
February 24 – March 23, 2001
Accomplishments / Status
Summary: Overall, 57% of the work from the Restart Review to delivery
has been completed. The
Mid-Fabrication Review was held on March 7th.
The main focus of this report period has been on the 3D design of the
Bulkhead Assembly and its associated components. All mechanisms except for one camera barrel are either in
drafting or fabrication. The
Pre-Slit and Post-Slit benches are in fabrication. Work has started on several
fixed assemblies.
Next
Milestone:
The next major project milestone is the completion of the 3D design of the
Passive Collimator Compensation Assembly. This
will complete the design of the cold structure.
Earned
Value:
| February | March | |
| BCWP | $1,543,495 | $1,694,322 |
| ACWP | $1,739,549 | $1,839,301 |
| SPI | 0.75 | 0.74 |
| CPI | 0.89 | 0.92 |
Project
Management:
(53% complete)
The
project plan may be viewed on the GNIRS web site at: http://www.noao.edu/ets/gnirs/
under Management, Planning. Work is being done to prepare for integration later
this year. The August 2002
scheduled delivery date of the GNIRS instrument has not changed.
Systems
Engineering:
(100% of planned work)
The
main focus has been support of the Bulkhead Assembly design effort and rotary
mechanism flexure testing using bearings impregnated with lubricant.
These tests were successful and the design approach is considered
verified.
Mechanical
Design, Fabrication, Assembly and Test: (49% overall)
The
major activity in this work package has been 3D design of the Bulkhead Assembly
and its interfacing components, the last camera barrel 3D design, bench
fabrication, and starting work on fixed assemblies. The next major item in design will be the Passive Collimator
Compensator Assembly.
Mechanisms:
(70% complete overall).
| MECHANISMS | Feb | Mar | 3D | 2D | Fab | Assy | Test | |
| Camera | 69% | 77% | ||||||
| Top Assembly | 97% | 99% | ||||||
| Short Red | 57% | 75% | 100% | 100% | 60% | |||
| Short Blue | 51% | 52% | 100% | 100% | 8% | |||
| Long Red | 72% | 79% | 100% | 78% | ||||
| Long Blue | 6% | 23% | 80% | |||||
| Hub | 88% | 90% | 100% | 100% | 83% | |||
| Focus | 24% | 24% | 100% | 3% | ||||
| Environmental Cover | 97% | 99% | 100% | 100% | 100% | 100% | x | |
| Acquisition Mirror | 58% | 68% | 100% | 100% | 90% | |||
| Slit/Decker | 66% | 77% | ||||||
| Housing | 80% | 100% | 100% | 63% | ||||
| Decker | 99% | 100% | 100% | 100% | ||||
| Slit | 65% | 100% | 100% | 78% | ||||
| Filter Wheel | 71% | 70% | 100% | 100% | 63% | |||
| Grating Turret | 42% | 51% | 100% | 50% | 10% | |||
| Prism Turret | 48% | 47% | 100% | 100% | 73% | |||
| Motor Drives | 90% | 90% | 100% | 100% | 100% | 71% |
Benches:
(59% complete overall).
| BENCHES | Feb | Mar | 3D | 2D | Fab | |
| The Post-Slit | 56% | 65% | 100% | 100% | 40%/60% | |
| LC Fold Housing | 32% | 61% | 100% | 100% | 15% | |
| Top Camera Cover | 55% | 100% | 100% | 30% | ||
| Bottom Camera Cover | 67% | 100% | 100% | 50% | ||
| OIWFS Bench | 67% | 67% | 100% | 100% | 100% | |
| OIWFS Field Lens Tube | 100% | 100% | 100% | 100% | 100% | |
| Collimator | 29% | |||||
| Housing | 41% | 100% | 100% | 10% | ||
| Passive Comp | 22% | 26% | 50% | |||
| Pre-Slit bench | 44% | 62% | ||||
| POM | 58% | 75% | 100% | 100% | 65% | |
| Offner | 35% | 53% | 100% | 100% | 100%/35% |
Fixed Assemblies: (19% complete overall).
| FIXED ASSEMBLIES | Feb | Mar | 3D | 2D | Fab | Assy | |
| Entrance Window | 96% | 100% | 100% | 100% | 100% | 100% | |
| Detector Mount | 48% | 49% | 100% | 10% | |||
| Cryo Cooler | 9% | 40% | |||||
| LN2 Pre-Cool | 4% | 4% | 20% | ||||
| Optical Bench Gimbal Mount | 53% | 53% | 100% | 100% | |||
| Bulkhead | 11% | 24% | 75% | ||||
| Front Rad Shield | 5% | 25% | |||||
| Front Dewar Shell | 26% | 34% | 88% | ||||
| Rear Dewar Shell | 6% | 8% | 35% | ||||
| Vertical Inst Frame | 5% | 6% | 50% | ||||
| Horizontal Inst Frame | 1% | 1% | 25% | ||||
| Dewar Mount Truss | 12% | 12% | 90% | ||||
| Thermal Enclosure Mount | 2% | 7% | 35% | ||||
| Handling Fixtures | 25% | 100% | 100% | 10% |
Electronics:
(70% complete overall)
The
design work is essentially complete and the main activity is fabrication.
All electronics parts are either in house or on order.
| ELECTRONICS | Feb | Mar | Des | Fab | Notes | |
| Component Controller TE | 51% | 68% | ||||
| VME Crate | 92% | 100% | 100% | 100% | in SW testing | |
| Motor Drive/Cryo Cooler Crate | 62% | 94% | 100% | 100% | testing in process | |
| Internal Cabling and Connectors | 12% | 16% | 100% | 100% | mech assy & wiring left | |
| Ancillary Cage Crate | 26% | 26% | 95% | |||
| IFA Electronics Box int schem | 100% | 100% | 100% | waiting for IFA | ||
| External Cabling (Dewar to TE) | 23% | 23% | 100% | |||
| The Dewar Warm-up Controller | 37% | 37% | 100% | |||
| Dewar Electronics | 71% | |||||
| Dewar Cold Station PCB’s | 60% | 60% | 100% | 50% | boards being stuffed | |
| Dewar Internal Conn/Cabling | 72% | 100% | schematics are complete | |||
| Documentation | 50% |
Software
Development:
(62% complete overall).
The
actual electronics VME crate is being used to test motor drive and mechanism
status and position sensing code. Epics
software is far ahead of schedule.
| SOFTWARE | Feb | Mar | Notes | |
| Components Controller Software | 67% | 91% | motor control temperature monitoring tested | |
| Lab Support Software | 6% | 6% | may not need this | |
| Epics Software | 60% | 69% | ahead of schedule | |
Procurement:
(57%
complete overall).
The
Major activities in this Work Package included quotes for the prisms and
monitoring vendor mechanical fabrication.
The clean room tent has been ordered.
| PROCUREMENT | Feb | Mar | Notes | |
| Optics procurement | 67% | |||
| RMI optics | 100% | all lenses received | ||
| Flat Mirrors | 10% | |||
| Pupil Viewer | 100% | lenses received. | ||
| Janos four BaF2 lenses | 8% | 50% | on schedule | |
| Grating replicas | 23% | 17% through fab | ||
| Prisms | 13% | order placed, in fabrication | ||
| Wollaston Prisms | Bids in process. |
Problems / Solutions
A drafter familiar with Solidworks is needed to do 2D design. Resumes are being reviewed. 2D design is on the critical path on the project.
Key Personnel
One instrument maker, Ron Harris, has joined the project.
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