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Gemini Primary Mirror Blank Fused (1Dec94) (from NOAO HIGHLIGHTS!, NOAO Newsletter No. 40, 1 December 1994) Fifty-five blocks of low expansion ULE=81 glass were successfully fused together at Corning's Canton, New York facility on 20 September to form the first Gemini primary mirror blank. The resulting blank is over 8.1 meters in diameter, 27 cm thick and weighs approximately 32,000 kg. Gemini Project members inspected the fused blank in mid-October and were delighted with the outcome. To their surprise, they were invited to walk on the mirror (but dancing was strictly forbidden). The mirror is surpassing performance specifications at this stage and appears outstanding. Prior to fusing, the thermal expansion coefficient of each block, although nearly zero, was carefully measured and the position of each block within the blank was carefully optimized to result in minimum mirror surface figure deformation because of temperature changes. The component blocks were then laid on the surface of a turntable, which served as the base of a furnace, and fused together at temperatures exceeding 1700øC. Generation of the edge and plano surfaces has now begun in preparation for slumping of the blank, scheduled for March 1995, which will form the meniscus shape with the desired radius of curvature. The blank will then be diamond-generated to net shape with a final thickness of 20-cm, and transported next October to REOSC Optique in Paris, France for polishing of the optical surface. Fabrication of the second primary mirror blank slated for Gemini South is also well under way, with fusion of that blank scheduled for December 1995. [Figure not included]
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